Case Study - Machine Controls for Small-Batch Beer Brewing System

Case Number: 11-571

Description:

Electrical Control Panel, Control System Design & Engineering and Machine Controls to run a beer brewing system.

 

Brew-Magic Machine Controls

 

Industry:

  • Beer brewing
  • Food & beverage
  • Craft brewing
  • Light manufacturing
  • OEM machinery, machine controls

Services Provided by AMPS:

Volume:

200-250 systems per year

 

Brew-Magic Electrical Control Panels

 

Customer Requirements:

  • Need control system to run their small-batch brewing machine.
  • Must monitor temperature using a J-type thermocouple, report this on the display and use it for process control.
  • Must turn a small pump on and off.
  • Must regulate an electric heater.

Solution:

  • We used one of our engineer's extensive knowledge of beer brewing to help this customer decide on a sophisticated touch-screen-controlled system instead of an on/off switch and old fashioned temperature controller
  • We programmed the PLC to run the entire system and did this to a much greater degree than the customer realized was possible.
  • Though a PLC with integrated touch-screen originally seemed cost prohibitive, we were able to meet the price point needed because of the high volume.
  • Our panel shop developed sub assemblies and wire harnesses to streamline the construction of the electrical control panels.
  • The GUI was designed to be simple and intuitive for use by average homebrewers, brewpub owners and craft brewing employees.
  • We used the Unitronics Data Export software to allow communication and exchange of recipes between the Brew-Magic PLC and a PC. This allows recipes to be created, viewed and modified from within Microsoft Excel.
  • Sales of the machine have risen considerably since AMPS redesigned the control system.
  • We continually refine and update the system to keep our customer at the cutting edge of homebrewing and pilot-batch brewing technology. We also communicate directly with their customers upon request in order to troubleshoot and offer assistance.
  • AMPS offers JIT delivery in quantities of 5 or 10 panels at a time.

Key Products Used:

 

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