Case Study - Machine Controls for Bombardier Spyder Seat Cushion Cast Molding
Case Number: 389-608
Description:
Electrical Control Panel, Control System Design & Engineering and Machine Controls for the cast molding machine used to make seat cushions for the Bombardier Spyder.
8 systems to-date with potential for low-volume sales in the future
Customer Requirements:
Need a control system and panel to operate a metal castings machine to make both upper and lower seat cusions for the Spyder product manufactured by Bombardier Recreational Products
The machine is potentially dangerous, so great care must be taken to ensure safety
Interface with external equipment: limit switches, valves and solenoids
Provide feedback to the operator through strobe lights, pilot lights and beepers
Only act upon activation of two-hand control with safety relay circuit
Timer values set through touch-screen interface
Intuitive and simple screens on the graphical user interface (GUI)
Instant translation between English & Spanish on the HMI
Quick connection between main control panel and external machine control devices
Solution:
AMPS designed a compact electrical control system with programmable GUI and integrated PLC as the backbone
The PLC interfaces with the customer's limit switches and valves
DIN-mount circuit breakers were used to make servicing simple
All external machine connections are made through a high-quality, industrial quick-disconnect plug
Programming was done to ensure easy switching via the touch-screen between English and Spanish
Safety relay circuit utilized along with two-hand control module to ensure safety
